Job Details

Purpose of the job:To drive the overall management, direction and continuous improvement of the Asset Capability Assurance process in a safe manner,through clearly defined strategies and objectives for maintenance of plant, equipment

POSITION : Superintendent Maintenance

REPORTS TO : Manager Operations

MINIMUM QUALIFICATIONS AND EXPERIENCE:

 Relevant B Degree or National Diploma
 Government Certificate of Competency
 Approximately 6 years relevant experience
 Approximately 2 years managerial experience
 Knowledge of SAP Systems
Professional registration with ECSA is recommended



Purpose of the job:
To drive the overall management, direction and continuous improvement of the Asset Capability Assurance process in a safe manner, through clearly defined strategies and objectives for maintenance of plant, equipment & facilities and shutdowns


RESPONSIBILITIES

SAFETY, HEALTH, ENVIRONMENT, AND QUALITY

 Manage SHEQ compliance within the Section through effective use of the Toolbox
 Utilise the Information Management System (IMS) to initiate, investigate and report SHEQ statu

CUSTOMERS
 Ensure Customer Satisfaction
· Jointly define annual Service Level Agreements with plant production personnel.

· Put systems and controls in place that will ensure that the plant is maintained:
          o at specified performance and within prescribed technical & legal requirements,
          o that will permit a safe and environmentally acceptable operation, and
 to meet the required production-rated capacity at minimum life cycle costs

BUSINESS PROCESSES
Maintenance Support:
· Define equipment criticality using a risk matrix
· Define and manage the overall maintenance strategy for the plant

Solve problems and implement solutions:
· Ensure that outcomes of RCA's are evaluated for their business case, implemented as applicable and are sustainable
· Select equipment vendors as per maintenance standards

Work execution:
· Perform planned job observations
· Document and review the plant maintenance strategy on an annual basis to ensure that it is aligned with the business plan

· Ensure strict adherence to maintenance work management principles (percent planned work, adherence to schedule, number of breakdowns, number of proactive requests) to obtain maximum
· Plant availability at minimum maintenance cost per unit produced
· Manage the Engineering Assets to ensure that they produce at their designed capacity and are periodically refurbished to their
original condition to ensure optimal life
· Ensure strict adherence to the relevant engineering standards and specifications
· Periodically audit the asset and documentation to obtain maximum standardisation of spares and new plant installations on the site

Work Analysis:
· Interrogate non-published reports standard
· Investigate & communicate Commercial Exceptions
· Follow up warranty claims on component failures on high criticality equipment


Contractor Management:
· Approve the use of contractor Artisans


GROWTH
 Manage Continuous Improvement through Operational Excellence
 Foster a climate of continuous improvement in the maintenance team
 Develop the capability of the maintenance organisation for the plant

SHAREHOLDER VALUE
Budgeting:
· Prepare Maintenance budget per equipment
· Consolidate Maintenance budget per plant
· Monitor plant Maintenance budget
· Action variances of actual to planned costs
· Monitor Over/Under Maintenance


Behavioural Competencies:
 Safety Leadership
 Innovation
 Leadership
 Planning, Organising & Control
 Results Orientation
 Problem Solving & Decision Making
 Aligning Performance for Success
 Communication
 Change Leadership
 Building Strong Teams
 Business Acumen

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